
About Us
Canadas First Welded Plastic Jet Boat made by us!

Soon We Will Make The Worlds First Welded Plastic Ice Air Boat Spring 2026
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HDPE Boats & Ice Airboats Built for the North | Whitehorse, Yukon
We are a small, expert-driven company doing big things in Whitehorse, Yukon, designing and manufacturing next-generation HDPE boats in Canada for extreme northern environments.
For over 11 years, our core business has been the design and manufacturing of industrial plastic sleds. Through relentless innovation and precision plastic welding, we have become one of the world’s leading manufacturers of Arctic sleds.
👉 Learn more at yukonsleds.com
Canada’s First All-Plastic Welded Jet Boat
In 2025, we built Canada’s first fully plastic-welded jet boat, setting a new benchmark for performance and durability in cold-weather marine design.
The Navigator Jet Boat is:
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30% lighter
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30% greater payload capacity
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More impact-resistant than comparable aluminum boats in North America
The Navigator is currently undergoing performance refinement, with full production optimization planned for 2026.
World-First All-Terrain Ice Airboat Taxi
In 2025, we partnered with a Canadian airboat expert with over 30 years of experience to design the world’s first all-plastic, welded ALL-TERRAIN ice airboat taxi.
This revolutionary ice airboat / fan boat is engineered specifically for:
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Ice
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Open water
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Slush
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Shoreline landings
Engineering is nearly complete, with construction scheduled for May 2026.
Ice Taxi & Airboat Specifications
This 8-passenger all-terrain boat is designed as a landing craft–style ice taxi, featuring:
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Upper and lower operating station options
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All-plastic welded HDPE hull
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Extreme cold-weather durability
Performance advantages:
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Up to 30% lighter than any comparable ice airboat
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Significantly more durable than traditional aluminum airboats
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Designed for maximum efficiency — because every airboat operator knows: lighter is better
Power options:
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Gas engine configurations
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Diesel engine configurations
Built by Experts, Not a Factory Line
We are a very small team of specialists, building some of the most advanced HDPE boats in Canada for northern and remote operations.
Our team includes:
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Fully certified Marine Engineer
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Heavy Duty Mechanic
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Metal Welder
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Certified Plastic Welder
To maintain quality, we only build two boats per year.
Limited Production – Reserve Your Build Slot
If you are looking for a next-generation ice taxi, all terrain boat, airboat, or ice airboat built specifically for northern conditions, availability is extremely limited.
👉 Contact us today to secure your place on the build list.
Why Are Plastic Boats Better
Why Virgin Pipe-Grade HDPE Outperforms Aluminum in Boat Construction
Our boats are built from virgin pipe-grade HDPE (High-Density Polyethylene) — an advanced marine material with significantly higher impact strength than aluminum. This represents a revolutionary shift in boat building, especially for all terrain boats, ice airboats, fan boats, and ice taxis that routinely contact rock, ice, and shorelines.
Unlike aluminum, which dents, cracks, and fatigues over time, HDPE absorbs impact and flexes without permanent damage, making it ideal for rocky rivers, shallow water, and ice operations.
HDPE Boats Are More Buoyant Than Aluminum Boats
HDPE plastic naturally floats, increasing overall hull buoyancy. This allows HDPE boats to carry more payload, ride higher in the water, and maintain better stability than comparable aluminum boats — a critical advantage for commercial airboats, ice taxis, and all terrain boats operating in remote northern environments.
Proven Boat-Building Technology in Europe
Building boats from HDPE is the preferred construction method in Europe, where plastic welded boats have a long track record in commercial, rescue, and industrial marine applications.
HDPE boats offer clear advantages over aluminum:
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No painting required
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No corrosion or oxidation
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UV stable material with long service life
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Simple and fast repairs, even in the field
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Infinitely customizable designs using plastic welding
These advantages make HDPE boats lower-maintenance and longer-lasting than traditional aluminum boats.
Plastic Welding: Stronger, Slower, and More Precise Than Aluminum
Plastic welding HDPE boats is significantly more labor-intensive than aluminum welding. Every seam must be precisely prepared and welded to ensure structural integrity, durability, and long-term performance in extreme conditions.
Because of this:
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HDPE boats require more skilled labor
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Build times are longer
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Upfront cost is higher than comparable aluminum boats
However, the result is a stronger, more impact-resistant, and lower-maintenance hull that delivers long-term value far beyond aluminum construction.
The Future of Ice Airboats, Fan Boats & All Terrain Boats
For operators who routinely run in rock, ice, shallow water, and harsh northern environments, HDPE boats represent the future. Lighter, more durable, more buoyant, and easier to maintain, HDPE hulls outperform aluminum where it matters most.
If you’re looking for a next-generation alternative to aluminum boats, built specifically for the North, HDPE is the answer.
Our CEO
Ryan Macgillivray
Ryan MacGillivray – Builder, Innovator, Northern Operator
Ryan MacGillivray is not a conventional boat builder — and that is exactly why his boats are different.
A German DVS–certified plastic welder, Ryan brings elite-level technical skill to a material few builders truly understand. Plastic welding at this level demands precision, patience, and deep material knowledge — qualities that define Ryan’s work.
Before building boats, Ryan spent 11 years as a heavy-duty mechanic in the Arctic Northwest Territories, keeping equipment alive in some of the harshest operating conditions on the planet. That experience shaped his philosophy: if it doesn’t work in the North, it doesn’t work at all.
Ryan is also the founder, inventor, and lead innovator behind Yukon Expedition Sleds, now recognized as the world’s largest Arctic sled company. For over 11 years, he has challenged conventional design thinking, replacing outdated materials and assumptions with lighter, stronger, and more efficient solutions. His work has consistently disrupted traditional markets by proving there is a better way to build equipment for extreme environments.
Beyond the shop, Ryan is a highly experienced Yukon hunter and expedition leader, with decades of firsthand experience running long-distance, remote expeditions in both summer and winter. These expeditions are not theoretical — they are real-world testing grounds where equipment either performs or fails. This lived experience gives Ryan expert-level insight into what boats must do to be safe, reliable, and effective when help is hundreds of kilometers away.
Ryan’s passion for remote travel and problem-solving has fueled an out-of-the-box approach to design, allowing him to see solutions others miss. That same mindset is now driving his expansion into custom HDPE boat and airboat manufacturing, where durability, weight savings, and real-world usability matter more than tradition.
Known as a market disruptor, Ryan is not interested in copying what already exists. He is driven to break conventional wisdom, learn relentlessly, and build things better — even when that path is harder.
At the core of everything Ryan builds is a simple motivation: family. As a dedicated husband and father, he is committed to creating a strong future for his children — and that commitment shows in the care, integrity, and long-term thinking behind every boat he builds.
When you commission a boat built by Ryan MacGillivray, you are not just buying a vessel —
you are investing in decades of Arctic experience, proven innovation, and uncompromising craftsmanship.

We are a small company doing big things in Whitehorse Yukon. Our primary business for 11 years has been manufacturing industrial sleds from Plastic. We have built our company to be the top manufacturer in the world for arctic sleds... check out yukonsleds.com.
In 2025 we built Canadas FIRST all plastic welded Jet boat thats 30% lighter with 30% more payload than any comparable boat in north America. That boat is the Navigator and we are still fine tuning the design for optimal performance for 2026.
In 2025 we started to work with Canadian Airboats expert of 30 years designing the worlds first all plastic ALL TERRAIN Welded ice airboat taxi. The engineering is almost complete and we will be building in May 2026.
This boat is a 8 passenger Landing Craft with upper and lower operating stations options. This boat is expected to be 30% lighter and more durable than any ice airboat on the market. Everyone who knows airboat knows the lighter the better . For power customers will have option of gas or diesel engine configurations.
We are a very small team of experts doing big things for the north. Our team consists of fully certified Marine Engineer, Heavy Duty Mechanic, Metal Welder, Certified Plastic Welder . We only have capacity for 2 boat per year so if you want to get on the list please contact us today.